1. When the clutch of power shift transmission is engaged, the pressure of hydraulic oil overcomes the force of spring to press the friction plate. With the increase of the hydraulic oil pressure, the friction plate contacts with the metal plate and gradually compresses, which makes the clutch transfer the flywheel power to the transmission shaft smoothly. Every time the gear is shifted, the friction plate will rub with the steel plate, and the heat generated will be sent out by the coolant. In order to increase the temperature of the oil in the transmission disc, more heat will be needed to increase the temperature of the oil in the transmission plate, which will increase the friction time of the hydraulic disc
而內泄又從兩個(gè)方面繼續引起熱量的增加:高壓油經(jīng)損壞的密封處泄漏,使油溫繼續升高;由于漏油,液壓泵勢必要輸送更多的油液來(lái)保證接合離合器時(shí)所需的壓力,使離合器充分地接合,這也要求發(fā)動(dòng)機繼續加速,使液壓泵產(chǎn)生更大的流量。如此惡性循環(huán),必將導致離合器過(guò)熱或燒損,直完全失效。
And the internal leakage continues to cause heat increase from two aspects: high pressure oil leakage through the damaged seal, so that the oil temperature continues to rise; due to oil leakage, the hydraulic pump is necessary to deliver more oil to ensure the pressure required to engage the clutch, so that the clutch is fully engaged, which also requires the engine to continue to accelerate, so that the hydraulic pump produces greater flow. Such a vicious cycle will lead to overheating or burning of the clutch until complete failure.
2、自動(dòng)上料攪拌車(chē)離合器活塞密封性的檢測裝載機行走無(wú)力或油溫過(guò)高時(shí),就需要判斷是離合器活塞密封不嚴還油壓不足引起的,但常規檢測手段有時(shí)很難斷定是哪個(gè)原因引起故障,尤其是在無(wú)動(dòng)力的情況下,檢查組裝好的變速器總成的各密封環(huán)就更困難了。此時(shí),可采用氣壓閥進(jìn)行測試。
2. When the loader cannot walk or the oil temperature is too high, it is necessary to judge whether the clutch piston seal is not tight or the oil pressure is insufficient. However, it is difficult to determine which cause the fault by conventional detection methods, especially in the case of no dynamic force, it is more difficult to check the seal rings of the assembled transmission assembly. At this time, the pneumatic valve can be used for testing.
,將自動(dòng)上料攪拌車(chē)變速器控制閥拆掉(對組裝好的變速器應在裝控制閥之前),然后依次給變速器各油孔通人0.6一0.8MPa的氣體,若某一個(gè)孔通人氣體時(shí),聽(tīng)到"嘭"的一聲且無(wú)漏氣聲或漏氣聲很小進(jìn)口計量泵,則說(shuō)明與之對應的離合器活塞與缸筒間的密封良好;若聽(tīng)不到活塞壓緊摩擦片的聲響且漏氣聲較大,則說(shuō)明離合器·活塞與缸筒間的密封失效,應更換密封件。
Firstly, remove the transmission control valve of the automatic charging mixer (before installing the control valve for the assembled transmission), and then fill the oil holes of the transmission with 0.6-0.8 MPa gas. If a hole is filled with gas, and there is no air leakage or the leakage sound is very small, it indicates that the corresponding clutch piston and cylinder barrel are well sealed If the sound of the piston pressing the friction plate is not heard and the air leakage is large, the seal between the clutch, piston and cylinder barrel is invalid, and the seal should be replaced.
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With the summary of concrete mixer truck, we hope to help our customers. If you have any questions that you don't understand or ask for help, please click our website: http://www.zgclmw.com Or call consultation, we will try our best to solve it for you